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Software and Controls

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Dana has more than 30 years of expertise and experience in managing the manufacturing of embedded controllers for series production, for both the OpenECU™ range of products as well as for products designed to meet a specific customer need.

Expertise includes design engineering, test development, product cost optimization, component supply chain & global manufacturing supply base management, and can provide the resources necessary to manage a project through design, new product introduction, and volume production. Our capabilities cover all aspects of managing safety critical ECU production from supplier selection, process validation, PPAP, to in-process tool creation and specification.

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Dana’s OpenECUTM platform is ideal for research and prototyping all aspects of vehicle control, and then re-using the same proven hardware for low to intermediate volume production. The MATLAB®/Simulink® compatible software development toolchain makes it particularly easy to implement gateway functions for integrating components originally designed for disparate applications.
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100+

million miles of production engine control software

150+

rapid controls prototyping and technology development projects

100,000+

ECUs in production using Dana’s developed software

Products

Products

Dana’s family of embedded controllers are designed, developed and manufactured to support a wide range of vehicle electrification applications. These include but are not limited to communication and I/O gateways, vehicle control, battery management, charge control, and generic system control. Dana provides additional software and hardware products to support the use of its embedded controllers.

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EV Control Strategies

EV Control Strategies

Based upon many years of project experience, the Dana team has developed a template model for electric vehicle control that can be used as a baseline for further development. Many of the core EV control features are included in the Simulink model, which can be licensed as source code, or delivered as part of a full system development.

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Consulting and Engineering Services

Dana supports its customers with a wide range of engineering, consultancy and testing services. We offer several cutting-edge engineering/ consultancy/training activities around control design for EVs. The Dana team has successfully designed, developed, validated, and launched control systems in production at all levels of safety integrity following ISO 26262 and other automotive process methodologies.

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Case Studies

  • Complex Hybrid and EV ECU Applications
  • Software Design, Development and Integration
  • Rapid Control Prototyping Embedded Controller

Complex Hybrid and EV ECU Applications

Interface EVSE with Combined Charging System (CCS) using OpenECU™ M560 or M580

Case Study

Interface EVSE with Combined Charging System (CCS) using OpenECU™ M560 or M580

DIN 70121 is one of the first standards that was developed to regulate the EV-EVSE interface.  However, it lacked some features such as Transport Layer Security. Later, other standards, such as ISO 15118 and SAE standards were developed based on DIN 70121 to regulate secure charging requirements in an EV-EVSE interface. Whereas SAE standards are more favorable in North America, ISO 15118 is the preferred standard in Europe. Both SAE J2847-2 and ISO 15118-2 have adopted the Power-Line Communication (PLC) physical layer for communications between EV and EVSE, however, there are some differences in the datalink layers of these two protocols.

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Software Design, Development and Integration

Design of Custom Electric Park Brake (EPB) Solution

Case Study

Design of Custom Electric Park Brake (EPB) Solution

An OEM developing Plug-in Hybrid Electric Vehicle (HEV) identified the need for a new Electric Park Brake (EPB) solution for its next generation of production vehicles. Dana was selected to deliver an EPB ECU solution leveraging OpenECU™ platform. Dana was responsible for ECU hardware development, design and integration of the application software using our rapid prototyping OpenECU software platform.

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Rapid Control Prototyping Embedded Controller

Battery Management Master Controller

Case Study

Battery Management Master Controller

Dana’s BMU Master Controller is a rapid control prototyping embedded controller for Battery Management Systems. BMU Master Controller adopts isoSPI for communication with cell monitoring slaves. BMU Master Controller combines low voltage and high voltage in a single ECU providing cost optimized solution for our customers.

Learn more OpenECU BMU Case Study
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